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How to Design a Tooling Mold for Bushing with Internal Threads: A Practical Approach for Low-Volume Production

In tooling and injection molding, creating a bushing with internal threads is a common yet challenging task. The complexity increases when dealing with low-volume production runs, where the cost of ad...

Understanding IMD, IML, IMT, and IME Technologies in the Injection Molding Industry

In the field of injection molding and tooling, several advanced technologies have emerged to meet the growing demand for aesthetic design, functionality, and product integration. Among them, IMD, IML,...

A Complete Guide to Ultrasonic Welding: How It Works, Sonotrode Design, and Technical Best Practices

Ultrasonic welding is a widely used and highly efficient method for joining plastic components—particularly in automotive, electronics, and consumer products industries. But to truly take advantage of...

Understanding Plastic Material Data Sheets: Why They Matter in Mold Design and Injection Molding

As someone in sales, I always strive to learn more about the technical aspects of the manufacturing process. One key area I’ve been diving into is how plastic material data sheets influence mold desig...

Solving Demolding Issues in Injection Molding: Causes, Solutions, and a Real-World Case Study

In injection molding, one of the most common challenges manufacturers face is the demolding problem, where the molded part sticks to the cavity or core side of the mold, making it difficult to eject t...

Understanding Silicone Rubber Keypads: Conductive Principles and Functions

Silicone rubber keypads are widely used in various electronic devices, including remote controls, industrial equipment, automotive systems, and medical instruments. While at first glance, they may see...

Solving Shrinkage Issues in Injection Molding: A Practical Guide

Shrinkage refers to the reduction in size (volume or dimensions) of a plastic part as it cools and solidifies in the mold. It happens because plastics contract when they change from a molten (liquid)...

Understanding Insert Tooling Molds: Focus on Screw Thread Bushings and Solutions for Overflow Issues

Insert tooling mold is a widely used process in plastic injection molding, especially when combining metal components (like nuts, screws, or bushings) with plastic parts to create functional, durable...

Electric vs. Hydraulic Injection Molding Machines: A Complete Comparison

An Electric Injection Molding Machine is fully driven by servo motors. All main movements, including mold opening/closing, injection, and ejection, are powered by electric motors through ball screws,...

What is Pre-Deformation in Tooling Mold Design?

Pre-deformation is a technique used in mold design where specific areas of a part are intentionally distorted or offset during the tooling design phase to compensate for predictable deformations that...

GD&T (Geometric Dimensioning and Tolerancing) Guide

Geometric Dimensioning and Tolerancing (GD&T) is a system used to define the geometry of mechanical parts and assemblies in a way that’s independent of the manufacturing process. This allows for consi...

Moisture Management in Injection Molding: Why Dew Point Control Matters

When it comes to plastic injection molding, do you strictly control the moisture content of your materials? How crucial is moisture control in ensuring high-quality, defect-free parts? And more import...