Electric vs. Hydraulic Injection Molding Machines: A Complete Comparison

Electric vs. Hydraulic Injection Molding Machines: A Complete Comparison

1. Electric Injection Molding Machine (All-Electric)

An Electric Injection Molding Machine is fully driven by servo motors. All main movements, including mold opening/closing, injection, and ejection, are powered by electric motors through ball screws, without using hydraulic oil.

🔑 Key Features:

  • High Precision: Excellent for producing high-precision parts with tight tolerances, such as medical, electronic, and optical components.
  • Fast Cycle Time: Faster response and injection speed due to precise motor control, leading to shorter production cycles.
  • Energy Efficiency: Motors only consume energy when operating, significantly reducing power consumption compared to hydraulic machines.
  • Clean Production: No hydraulic oil means a cleaner and environmentally friendly process, ideal for cleanroom production.
  • Low Noise: Quiet operation, suitable for environments with noise restrictions.

Best for:

  • High-precision and small-sized parts.
  • Thin-wall products.
  • Medical, electronics, and food packaging industries.
  • Cleanroom production.


2. Hydraulic Injection Molding Machine

A Hydraulic Injection Molding Machine is powered by hydraulic pumps and cylinders that drive all the machine’s movements, including mold opening/closing, injection, and ejection. These machines use hydraulic oil to transmit power.

🔑 Key Features:

  • Strong Injection Force: High injection pressure, suitable for molding large, complex, and thick-wall products.
  • Lower Initial Investment: Generally more affordable to purchase compared to electric machines.
  • Durable and Powerful: Suitable for large-scale production of bulky parts that do not require extreme precision.
  • Widely Used: Common in automotive, household, and industrial part manufacturing.

Considerations:

  • Higher Energy Consumption: Hydraulic pumps run continuously, leading to higher power usage.
  • Maintenance: Requires regular maintenance of hydraulic oil and components.
  • Noise & Cleanliness: More noise and potential oil leakage issues compared to electric machines.

Best for:

  • Large and thick-walled parts.
  • Automotive and industrial components.
  • General-purpose plastic products where ultra-high precision is not necessary.
  • Cost-sensitive production.






 

Conclusion: Which One to Choose?

·       Choose Electric Injection Molding Machine if:

    • You need high precision and repeatability.
    • Producing small, thin-wall, or high-value parts.
    • Operating in cleanroom or medical-grade environments.
    • Long-term energy savings and low maintenance are priorities.

·       Choose Hydraulic Injection Molding Machine if:

    • You are producing large, thick-wall parts (e.g., automotive, industrial).
    • Budget is limited for initial investment.
    • High injection pressure is required for complex molds.

 


















Dan 
Business development manager

Phone: +86 134 1699 5669
Skype: danny@opro-tech.com
Factory add: No 39, Zhen an west road, Changan town , Dong guan city, China. 

Injection Mold / CNC Machining / 3D Printing / Prototyping / Sheet Metal